Nuclear

Nuclear Quality Assurance Fabrication Capability

Custom thermal equipment. Full QA discipline.
No shortcuts.

For more than 140 years, Harris Thermal has designed and fabricated heat exchangers, ASME pressure vessels, and custom thermal equipment for some of industry's most demanding applications. As we renew and strengthen our NQA-1 nuclear quality assurance program, we are building on a long history of supporting highly regulated, documentation-intensive projects. Today, we support DOE contractors, utilities, SMR developers, nuclear EPCs, and other organizations that require disciplined fabrication, material traceability, code compliance, and complete documentation packages.

140+
Years of thermal equipment fabrication experience.
ASME Section VIII
Certified fabrication for pressure vessels and pressure-containing equipment.
DOE Experience
Building on a history of supporting DOE-related and other highly regulated industrial projects.
Nuclear Quality
Building on a legacy of disciplined quality assurance, documentation, and fabrication controls.
ASME Certified
Nuclear Quality Program
Heavy Fabrication
Exotic Alloy Capability
DOE / Nuclear-Adjacent Experience
A large fabricated pressure vessel on a heavy-haul trailer during over-the-road transport

Our History in Nuclear Fabrication

Nuclear fabrication experience that predates the current renaissance.

Harris Thermal's involvement in nuclear-related fabrication is not new. Over the years, our team has supported projects tied to DOE initiatives, research institutions, and other demanding regulated environments — work that requires the same documentation rigor, material traceability, and quality discipline that the nuclear supply chain demands today.

As investment in advanced reactors, SMR deployment, and nuclear infrastructure accelerates, we are well-positioned to support that growth. Our fabrication history, shop capability, and ongoing NQA-1 program renewal efforts position us as a credible and experienced partner — not a shop learning the requirements for the first time.

A tall fabricated process column staged on multi-axle transport trailers

Supporting DOE, research, utility, and nuclear-adjacent projects requiring disciplined fabrication, documentation, and quality control.

ASME Certified
Nuclear Quality Program
200,000 lb Lift
50,000 ft² Facility

Fabrication Capability

What we can execute today

Engineering and fabrication under one roof. This matters in nuclear work because design changes, fit-up decisions, and material substitution questions don't wait for an email chain between two separate shops. Our integrated model is designed to support the documentation, traceability, and quality requirements commonly associated with nuclear and highly regulated fabrication projects.

01
Shell & Tube Heat Exchangers
TEMA-standard and custom configurations for nuclear and nuclear-adjacent applications. Fixed tubesheet, floating head, U-tube. Materials from carbon steel through high-nickel alloys. Tube counts and bundle geometries engineered to your process data — not reverse-engineered from catalog.
02
Pressure Vessels & Tanks
ASME Section VIII pressure vessel fabrication. Reactors, separators, accumulators, surge tanks, and specialty vessels. We design and fabricate — our engineers own the calculations, not just the weld procedures. Pressure vessel fabrication supported by robust documentation, traceability, and quality controls for regulated applications.
03
Packaged Thermal Systems
Complete skid assemblies with structural steel, piping, instrumentation integration, and controls. When a single piece of equipment isn't what's needed, we build the balance-of-plant system around it.
04
Exotic & Difficult Materials
Inconel 625, Ti Gr.12, AL6XN, 2205 duplex, Hastelloy C-276, titanium, high-alloy stainless. We fabricate what most shops decline. Material certifications, qualified weld procedures, and heat-specific traceability are standard practice — essential for regulated and documentation-intensive fabrication programs.
05
In-House Machining
Dedicated machining bay. Tube sheet drilling, flange facing, nozzle prep, and precision fit-up work without going to a secondary vendor. This compresses schedule and keeps dimensional accountability in one place — critical for nuclear fabrication programs where chain-of-custody documentation matters.
06
Repairs & Rerates
Code-compliant repair of existing pressure equipment. Documentation, NDE, and R-stamp work for vessels requiring fitness-for-service evaluation. If you need aging heat exchanger or pressure vessel equipment assessed and repaired to a defensible standard, that's work we do.
A tall fabricated process column staged on multi-axle transport trailers

Representative Nuclear & DOE Experience

A track record in demanding, regulated environments

Harris Thermal has supported nuclear and DOE-related fabrication work that demands the same rigor, traceability, and documentation discipline required in full nuclear supply chain participation. Representative examples are below.

A mobile crane lifting a stainless steel vessel into a fabrication facility
DOE Fabrication Experience
Hanford Waste Treatment Plant Vessel Fabrication Support
Harris Thermal has supported fabrication work tied to the Hanford Waste Treatment and Immobilization Plant — one of the largest environmental cleanup projects in the United States and a flagship DOE fabrication supplier opportunity. Work of this nature demands stringent fabrication standards, documentation requirements, material control, and coordination within a highly regulated DOE environment. This is representative of the scope Harris Thermal is positioned to support as a qualified nuclear and DOE fabrication supplier.
DOE — More vessels arrive at Hanford WTP
The top deck of a large fabricated tank staged at a waterfront facility
Advanced Reactor Experience
Oregon State University Advanced Nuclear Test Facility
Harris Thermal has supported equipment fabrication connected to Oregon State University's advanced nuclear test facility — a project supporting development and validation of next-generation reactor technologies. This type of fabrication work requires close coordination between engineering, fabrication, and quality teams, and reflects the kind of SMR thermal equipment and advanced reactor fabrication scope Harris Thermal is built to handle.
OSU — Construction begins on advanced nuclear test facility

Nuclear Quality Assurance Program

QA isn't a checklist here. It's the operating system.

Nuclear supply chain quality requirements exist because the cost of a field failure — in dose exposure, downtime, regulatory scrutiny, and schedule — is orders of magnitude higher than the cost of getting it right in the shop. As we renew and strengthen our NQA-1 quality assurance program, we continue building upon the quality systems, documentation practices, and fabrication controls that have supported regulated projects throughout our history.

Nuclear Quality Program Status

Harris Thermal is currently renewing its NQA-1 quality assurance program. Our team has prior experience supporting nuclear and DOE-related fabrication projects, and we are strengthening our quality systems to meet current nuclear supply chain requirements. Contact our quality team to discuss project-specific qualification needs.

The following quality system elements represent the framework of our quality program and the controls being strengthened through our NQA-1 renewal effort.

  • Controlled document and drawing revision system — every fabrication record tied to an approved document revision
  • Material traceability to heat and lot — certified material test reports filed and linked to specific weld joints and components
  • Qualified welding procedures and welder qualification records maintained and current
  • In-process inspection hold points with documented sign-off before progression
  • Non-conformance reports with documented disposition — no verbal waivers, no undocumented fixes
  • Final documentation packages: MTRs, weld maps, NDE records, hydro test records, QC sign-offs
  • Supplier qualification process for nuclear-grade procurements
  • Audit-ready records retention aligned with NQA-1 requirements
A tall fabricated process column staged on multi-axle transport trailers
What This Means for Your Risk Profile

When you source a component from a shop with a mature nuclear quality assurance program, you're not just buying a piece of metal. You're buying a documentation trail that can survive a regulatory audit, an owner's inspection, and a design review years after delivery.

For nuclear EPCs, utilities, and DOE contractors evaluating NQA-1 fabrication suppliers, a fabricator's quality program history and track record in regulated environments is the baseline qualification. Harris Thermal's program is built on that foundation — and we're investing to ensure it meets the demands of today's nuclear supply chain.


Nuclear & Nuclear-Adjacent Applications

Equipment we're positioned to fabricate for this market

These are application areas where our fabrication capability maps directly onto nuclear supply chain needs — not aspirational reach, but logical extensions of what we have built throughout our history.

Cooling System Heat Exchangers
Residual heat removal, component cooling water, spent fuel pool cooling. Nuclear heat exchanger fabrication with thermal design and full QA documentation package for balance-of-plant applications.
Nuclear Market Application
Process Vessels & Accumulators
Secondary system nuclear pressure vessels, accumulators, surge tanks. ASME Section VIII base; Section III-adjacent design practices where specified by client. Full material traceability and documentation packages.
ASME Certified Fabricator
SMR & Advanced Reactor Components
SMR thermal equipment developers need vendors who can engage early, iterate on design, and build to tight tolerances with complete documentation. Our integrated engineering-fabrication model is suited to advanced reactor fabrication work.
Engineering-Integrated Build
DOE & Research Facility Equipment
Fabrication for DOE contractors, national labs, and nuclear research facilities — applying the documentation practices, material controls, and quality discipline these environments require. We understand the expectations of a DOE fabrication supplier and have operated within them.
DOE Fabrication Experience
A tall fabricated process column staged on multi-axle transport trailers

Who We Work With

Built for organizations where schedule slip and quality escapes aren't options

Our work is suited to buyers who need a fabricator that can engage technically, document thoroughly, and deliver without hand-holding.

Nuclear EPCs
Balance-of-plant equipment with project-specific documentation and traceability requirements
Utilities & Operating Plants
Replacement heat exchangers, pressure vessels, outage-critical components
SMR Developers
Engineering-integrated SMR thermal equipment fabrication for novel reactor systems
DOE Contractors
Fabrication support for DOE cleanup, research facility, and regulated infrastructure programs
Tier 1 Nuclear Suppliers
Qualified subcontract fabrication with audit-ready QA records and material traceability


Frequently Asked Questions

Common questions from engineers, EPCs,
utilities, and procurement teams.

Common questions from engineers, EPCs, utilities, DOE contractors, and procurement teams evaluating Harris Thermal's nuclear fabrication capabilities.

  • Harris Thermal is actively renewing and strengthening its NQA-1 nuclear quality assurance program. We have a documented history of supporting nuclear and DOE-related fabrication work under rigorous quality requirements, and we are investing to ensure our program meets current nuclear supply chain expectations. For specific qualification requirements on your project, we encourage direct engagement with our quality team.

  • Harris Thermal is positioned to support balance-of-plant nuclear heat exchanger fabrication, ASME pressure vessels, custom thermal systems, and packaged equipment for nuclear EPCs, utilities, DOE contractors, SMR developers, and Tier 1 nuclear suppliers. Our scope centers on nuclear and nuclear-adjacent work — residual heat removal systems, component cooling water heat exchangers, spent fuel pool cooling equipment, secondary system vessels, and research facility thermal equipment — that does not require an ASME Section III N-Stamp.

  • Yes. Harris Thermal is an ASME-certified fabricator with decades of experience fabricating pressure vessels to ASME Section VIII. Our in-house engineering team owns the calculations, designs to code, and produces complete documentation packages — material test reports, weld records, NDE documentation, and hydrostatic test records. ASME pressure vessel fabrication is a core capability across our industrial, DOE, and nuclear-adjacent work.

  • No. Harris Thermal does not currently hold an ASME Section III N-Stamp. We are positioned around balance-of-plant equipment, nuclear-adjacent scope, and quality-assured fabrication that does not require N-Stamp certification. If your project requires N-Stamp fabrication, we will tell you directly and help you identify appropriate options rather than attempt work outside our qualified scope.

  • Yes. Harris Thermal has supported fabrication work tied to DOE initiatives including the Hanford Waste Treatment and Immobilization Plant and other regulated research and cleanup environments. As a DOE fabrication supplier, we understand the documentation requirements, material control standards, and quality system expectations these projects demand. Our ongoing NQA-1 program renewal further strengthens our ability to support DOE contractors, national laboratory customers, and government-funded nuclear programs.

  • Harris Thermal fabricates shell-and-tube heat exchangers, ASME pressure vessels, evaporators, condensers, packaged thermal systems, and custom process equipment for nuclear and nuclear-adjacent applications. Representative equipment types include residual heat removal heat exchangers, component cooling water systems, spent fuel pool cooling equipment, secondary system accumulators and surge tanks, and custom thermal systems for research facilities and advanced reactor programs.

  • Yes. Harris Thermal's integrated engineering and fabrication model is well-suited for SMR thermal equipment and advanced reactor fabrication projects. These programs typically require a fabricator who can engage early in design, adapt to evolving specifications, build to tight tolerances, and deliver complete documentation packages. We have supported this type of work, and our ongoing NQA-1 program renewal aligns with the quality expectations of advanced reactor and SMR developers.

  • Harris Thermal fabricates equipment in carbon steel, stainless steel, duplex stainless (2205, 2507), AL-6XN, Hastelloy C-276, Inconel 625, titanium (Gr. 1, Gr. 2, Gr. 12), and other high-alloy and corrosion-resistant materials. Material certifications, heat and lot traceability, and qualified weld procedures are maintained for all materials — including those required under a nuclear quality assurance program.

  • Harris Thermal operates a 50,000 ft² fabrication and machining facility with 200,000 lb overhead crane capacity and bay doors 30 ft tall × 60 ft wide. We routinely fabricate large-diameter pressure vessels, heavy shell-and-tube heat exchangers, and multi-component skid assemblies requiring heavy lift and precision fit-up. The majority of fabrication and machining is performed in-house without subcontracting scope to outside shops.

  • Harris Thermal performs engineering design, plate and shell fabrication, welding, in-house machining, NDE coordination, hydrostatic testing, and quality documentation without subcontracting to outside shops. Our dedicated machining bay handles tube sheet drilling, flange facing, nozzle preparation, and precision fit-up. Keeping these capabilities under one roof compresses schedule, maintains dimensional accountability, and simplifies chain-of-custody documentation — all critical for regulated and documentation-intensive fabrication programs.

  • Early engagement produces better outcomes. When Harris Thermal's engineering team is involved during design development, we can identify fabrication constraints, material options, and documentation requirements before they create schedule or cost problems. For nuclear, DOE, and advanced reactor projects where design changes are common and quality requirements are stringent, early supplier involvement reduces risk for the entire project team.

  • Yes. Harris Thermal regularly fabricates replacement shell-and-tube heat exchangers and replacement tube bundles for utilities and operating plants. We can work from existing drawings, field measurements, or reverse-engineered specifications. For outage-critical replacement equipment, our integrated engineering and fabrication team compresses turnaround timelines while maintaining code compliance and complete documentation aligned with project-specific quality requirements.

If you're evaluating NQA-1 fabrication suppliers or nuclear supply chain partners, we're worth a technical conversation.

Bring your scope. We'll tell you honestly what fits our program and what doesn't.

Contact Engineering